Main floor overview showing the diverse coatings needed in a new facility: Drywall, CMU, Structural Steel & Decking and Concrete Floors

A Coatings Solution for Ralls County Water Treatment Plant

By: Paul Powers, Mid-Central Regional Manager for Induron Protective Coatings

Main floor overview showing the diverse coatings needed in a new facility: Drywall, CMU, Structural Steel & Decking and Concrete Floors
Main floor overview showing the diverse coatings needed in a new facility: Drywall, CMU, Structural Steel & Decking and Concrete Floors

In order to better serve its surrounding community, Ralls County in Hannibal, Missouri planned to construct a new water treatment plant. Klingner and Associates, a multi-office engineering group in the midwest, was awarded the challenge to design the new facility.

Lower Level Piping, Floors and Electrical Apparatus
Lower Level Piping, Floors and Electrical Apparatus

Induron Protective Coatings’s ceramic-pigmented coatings were selected for the project because it required a diverse group of coatings products. The ceramic spheres that make up part of the pigment package in Induron’s ceramic epoxies pack a lot of power to add effective layers of protection for both steel and concrete substrates. The ceramic spheres allow the manufacturer to pack more pigment into a film of paint, which results in reduced permeability, increased film build and prohibited microbial growth. Plus, the ceramic epoxies provide a surface that has better adhesion than cohesion, which means ceramic epoxies are almost self-healing. 

E-Bond 100 Epoxy Penetrant application, used as a primer
E-Bond 100 Epoxy Penetrant application, used as a primer

Critical areas of the water treatment plant, such as the clearwell required a flexible, NSF 61/600 100% Solids Ceramic Epoxy System to provide the long-term performance. Induron’s PermaClean 100 Epoxy, a fast-curing, 100% solids epoxy tank lining for potable water applications, was the ideal coating for this purpose. 

Clearwell: Permaclean 100 NSF 61/600 Ceramic Epoxy being applied with the same 1:1 ratio plural pump to the floor section
Clearwell: Permaclean 100 NSF 61/600 Ceramic Epoxy being applied with the same 1:1 ratio plural pump to the floor section
Clearwell: Plural spray application of PermaClean 100 NSF 61/600 Ceramic Epoxy to the interior wall
Clearwell: Plural spray application of PermaClean 100 NSF 61/600 Ceramic Epoxy to the interior wall

R.P. Coatings, another long-time partner of Induron, was awarded this project as a result of their well-established track record and history of coating both new and refurbished water and wastewater treatment plants. 

As a result, the water treatment plant facility, particularly the clearwell, not only looks great but also continues to perform as designed. This project exemplifies a thorough effort by three companies coming together to exceed the client’s expectations with an impressive design, quality contractor work, and innovative industrial coatings. 

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