RUFF STUFF 2100 COAL TAR EPOXY

High-build coal tar ceramic epoxy tank lining for non-potable water and wastewater treatment applications.

Product Overview

Ruff-Stuff 2100 is a high build industrial coal tar epoxy lining that may be used as a liner for steel or concrete non-potable water tanks, clarifiers and basins. This Coal Tar Epoxy Polyamide may also be specified for immersion service in treatment plant services with heavy chemical stress.

High Build Coating

7-30 mils dry film thickness for maximum protection

Extended Immersion Service

8,000 hours water immersion with no effect

Chemical Resistance

8,000 hours in 25% sodium hydroxide at 140°F

Long Pot Life

8-12 hours working time depending on temperature

Chemical Services & Applications

Ruff-Stuff 2100 is designed for demanding wastewater treatment environments including:

  • Primary and secondary water and wastewater treatment environments
  • Non-potable water influent
  • Secondary containment of dilute acids and bases
  • Steel or concrete tanks, clarifiers and basins
  • Heavy chemical stress environments

Contact Induron Technical Service for specific recommendations at 1-800-324-9584

Application Specifications

1,123 ft² Coverage per gallon at 1 mil DFT
7-30 mils Dry film thickness per coat
10-43 mils Wet film thickness
70% Volume solids
236 g/L VOC content
4:1 Mix Ratio (by volume)

Application Methods

Plural Airless Spray: Remove all filters from spray system, use Graco XP-70 or equivalent heated plural spray unit with heated hose bundle and in-line static mixer. 0.027-0.033 spray tip. Heat A and B components to between 85 and 110°F and spray at minimum line pressure to achieve fan

Single Leg Airless Spray: Remove all filters from spray system, use pump capable of 2,000 psi line pressure; 0.027-0.033 spray tip. Pre-heat material from 90-110°F prior to mixing and application. Graco Viscon in-line heater recommended

Brush and Roll: Thin with K-1070 or K-1034 at up to 10%

Pot Life

50°F 75°F 90°F
12 hours 8 hours 8 hours

Cure Schedule

Cure Stage 50°F 75°F 90°F 105°F
Dry to Handle 24 hrs 12 hrs 6 hrs 4 hrs
Dry to Topcoat (Min) 8 hrs 5 hrs 3 hrs 1 hr
Dry to Topcoat (Max) 30 days 30 days 30 days 7 days
Cured for Immersion Service 12 days 5 days 4 days 3 days

Surface Preparation

All substrates must be clean and dry, free of dirt, oils, greases and contaminants.

Carbon Steel

Abrasive blast to SSPC SP-6 with a 1-3 mil profile for atmospheric service, SSPC SP-10 for immersion (1-3 mil profile)

Concrete

Abrasive blast as per SSPC SP-13 to an ICRI CSP 3 or greater. Can be applied over Mortarchem and EFS 707

Repairs, Small Areas

SSPC SP-11 power tool to bare metal to produce an angular profile

Performance Testing

  • ASTM B117 Salt Fog: 3,000 hrs no undercutting or blistering, scribed
  • NACE TM0174 Water Immersion: 8,000 hrs no effect
  • NACE TM0174 25% Sodium Hydroxide Immersion at 140°F: 8,000 hrs no effect
  • ASTM D2734 Direct Impact: 120 in·lbs

Miscellaneous

100% solids corrosion-resistant epoxy for potable water tanks, aquariums, and wastewater facilities.
Type: Surfacer    Uses: Carbon Steel, Concrete    Finish: Matte
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